Sensata Technologies A+P PyroFuse Pyrotechnic Circuit Breaker

Sensata Technologies Active + Passive (A+P) PyroFuse Pyrotechnic Circuit Breaker combines both active and integrated passive triggering in a high-voltage safety solution, providing independent, fast-acting protection in a single device. The passive mechanism uses an integrated electromechanical trigger that ensures rapid interruption even in less severe overcurrent events. In the event of a short circuit, internal failure, or accident, the A+P PyroFuse quickly disconnects the load to help protect high-voltage systems and reduce fire and electrical shock risks. This STP500P series circuit breaker offers fast disconnect times, high breaking capacity, excellent post-isolation resistance, and 500A continuous current carrying capability. Sensata Technologies A+P PyroFuse Pyrotechnic Circuit Breaker features a lightweight, compact design within a fully enclosed housing that prevents gas release during interruptions.

Features

  • Lightweight design and small form factor vs. traditional PyroFuse + thermal fuse combination
  • Non-reversible device
  • Provides battery disconnection to prevent fire or damage from short circuits or electrical shock during/after accidents
  • Both active and passive fast disconnect in milliseconds
  • High post-IR
  • Fast disconnect
  • Active safety with an external trigger
  • Independent passive safety with integrated electromechanical trigger
  • Redundant protection maintains circuit interruption capability even if sensors or battery management system (BMS) processing fail
  • Enables millisecond-level interruption at lower overcurrent scenarios, helping to protect contactors, busbars, and downstream components before damage occurs
  • Negligible power loss or thermal aging
  • Tunable trip current
  • Allows OEMs to reduce contactor short-circuit ratings, downsize conductive components, and simplify architectures, helping lower system cost, size, and complexity

Applications

  • Aerospace, including electric vertical take-off and landing (eVTOL) aircraft
  • Passenger vehicles
  • Battery EVs
  • HEVs
  • Buses, trucks, and trailers
  • Construction
  • Agriculture
  • Data centers
  • Industrial.

Specifications

  • 500A continuous current carry
  • Maximum breaking capacity
    • 1000V/18kA at 10μH
    • 500V/22kA at 10μH
  • >50MΩ IR at 1000V
  • Disconnect times
    • <1ms active
    • <2ms passive

Videos

Dimensions

Mechanical Drawing - Sensata Technologies A+P PyroFuse Pyrotechnic Circuit Breaker
Published: 2026-07-02 | Updated: 2026-07-06